Manual picking methods are being replaced by innovative automated systems that promise to improve efficiency, accuracy and overall operational excellence. Let's explore seven cutting-edge automated warehouse picking systems that are reshaping the way goods are picked and processed.

1. AS/RS (Automated Storage and Retrieval System)

AS/RS systems combine automated storage and robotic retrieval to optimize vertical space within the warehouse. These systems increase efficiency by minimizing the time required to locate and retrieve items.

2. AGVs (Automated Guided Vehicles)

AGVs are mobile robots that navigate along predetermined paths within warehouses to transport items between storage and picking locations. These self-driving vehicles reduce the reliance on human labor and provide a flexible and efficient solution for the transportation of goods.

3. Workflow

Workflow automation software helps you systematize and execute warehouse processes, including picking. From creating tasks to notifications and more, all without additional human intervention. It relies on rule-based logic to perform routine tasks. For example, when an order arrives, the workflow can automatically create tasks for warehouse staff to pick up the ordered items. It can also send a notification to the warehouse staff to let them know that a task has been created. After the staff member picks the items, the system can automatically update the status of the shipment and send an email to the customer that the items have been picked.

4. Pick-by-Light

The Pick-by-Light system uses lights to indicate the location and quantity of items to be picked. This visual guidance speeds up the picking process and minimizes errors by providing clear instructions to warehouse operators. This technology is especially useful in environments with high quantities of small items or where orders need to be fulfilled quickly, such as in e-commerce and retail distribution centers. In addition, it can be optimized using software to ensure the most efficient picking path and minimize travel time.

5. Voice picking

Voice-guided picking systems use a hands-free approach that utilizes headphones to guide workers through the picking process by voice. This technology improves efficiency and accuracy while enabling seamless communication between the system and warehouse workers.

6. Vision-based picking

Vision-based picking systems utilize cameras and image recognition technology to identify and locate items in the warehouse. This advanced technology improves accuracy, speeds up the picking process, and provides a high level of automation in item identification.

7. Collaborative robots

Collaborative robots work alongside human pickers to assist with various tasks in the picking process. This collaboration increases overall efficiency while maintaining flexibility and adaptability in warehouse operations.